Archives: Service-products

The Wire Active High-Vibration Screen Media MAJOR FLEXMAT

Flex-Mat® is constructed of polyurethane strips that bond independently vibrating wires for greater screening efficiency and more profit.

Features

  • Last up to 5x lifetime than traditional woven wire
  • Up to 40% more troughput than traditional woven wire
  • Classification with high selectivity
  • High screening quality in pre-screening and for heavy materials
  • Reduces blindness in sticky and wet materials
  • Available in opening widths from 0.5mm to 101.6mm individually adapted to the respective application
  • Available as hooked system and module variant
  • Available in side- or end- tensioned hooks

Technically Details

Top SizeCut size rangeSlotMaterial Temperature Range
—-

Flex-Mat

Your high performance screen media offers you a wide range of advantages

Your Benefits are Ensured

  • Wires vibrate at frequencies up to 13X greater than a standard vibrating screen, accelerating material stratification and increasing material throughput.
  • Lengthens wear life and virtually eliminates blinding and pegging.
  • Available in multiple panel configurations.

Applications

Ideal in a variety of markets including aggregate, mining, sand and gravel, construction and demolition, asphalt, top soil, industrial minerals and green waste.

The innovative power of the FlexMat Screen Media

FLEX-MAT screen media are available in high carbon or stainless steel design as desired, and can be used on both side and end tensioned screening machines as well as all common modular systems

Reach 40% more capacity with MAJOR FLEXMAT Active Wire Screen

The innovative product’s high-frequency movement makes media an active part of the screening process, improving efficiency compared to static media such as woven cloth or synthetic panels. Unlike imitation self-cleaning screens, MAJOR designs FLEX-MAT to fit all decks, from scalping to finishing screening. It also features up to 40% more screen capacity than traditional woven wire and up to 50% more than traditional polyurethane and rubber panels.

For the Perfect Fit

Please Provide:
A – Side Tensioned or End Tensioned
B – Hook Direction (2 Hooks Up / 2 Hooks Down or 1
Hook Up and 1 Hook Down)
C – Width – Measurement from the outside of one
hook to the outside of the other hook
D – Length – Measurement of the length of the hook
E – Hook Type
F – Hole Size and Spacing

You want to learn more?

Download the Major Flexmat Brochure now!

The Niagara Ty-Max hooked for a cambered deck

Flex-Mat High Vibration Wire Screens set the standard in lowering cost of production per ton by dramatically increasing throughput and wear life while eliminating blinding and pegging. Their distinctive lime-green polyurethane strips bond independent Optimumwire wires – the industry’s longest-lasting – which vibrate at high frequency to accelerate the stratification process. The imp…

Learn more

More about Haver & Boecker Screen Media +

You want to achieve an optimal screening result? At Haver & Boecker Niagara we manufacture all types of screen media in-house providing our customers with polyurethane, industrial, hybrid, self-cleaning and rubber screen media. The wide range of screen media is specially adapted to your requirements – to optimize your vibrating screens we use the consultative approach, using the most effective type of screen for each sieving phase. We analyze the screening phases and combine and integrate the screening media with the only aim – to increase your efficiency!

YOUR BENEFITS ARE INSURED

Do you know that using the right screen media can optimize your reprocessing process? We, at Haver and Boecker Niagara, offer a wide range of screening media to meet any screening requirement profile. Contact us and get all the benefits you need:

  • Achieve long service life
  • Achieve screen quality
  • Minimize clogging
  • Minimize downtime
  • Reduce noise pollution

After selection and tailored to your needs, the final installation of the new screen media is technically flawless, in perfect quality and with the goal of creating added value for you!

Haver & Boecker Niagara screening media are adaptable to all environments and tasks and designed to offer maximum productivity without compromising quality. By partnering with Haver & Boecker Niagara, you get the widest selection of reliable screening media solutions from a single source.

Your Guide to Optimal Screening +
Haver & Boecker Niagara Screen Media Portfolio +
More about Tyler Engineered Media on a video +

MAJOR FLEXMAT Active Wire Screen sounds interesting to you? Try it now!

TY Plate Perforated Plate Modular Screen Media

Ty-Plate offers high wear resistance in square, round, hexagonal and slotted openings, available in both hooked sections and modular panels, so there’s no deck conversion required. Ty-Plate can be custom made with in-line or staggered openings, and blank areas can be incorporated to handle feed and protect rails. Its tapered openings prevent pegging. Try it now!

Features

  • Low wear and tear and toughness
  • Square, slotted and round openings available
  • Offset perforation possible
  • Available in a hardness of 165 to 500 Brinell
  • Available as hooked system and module variant
  • Material thickness depending on the application

Technically Details

Top SizeCut size rangeSlot
Up to 18” (460mm) depending on the application and tonnage.Square, round and hexagonal openings available.
• Square Openings: from 7/16”
• Round Openings: from 7/16”
• Hexagonal Openings: from 7/16”
Slotted Openings: available upon request

TY Plate

Your screen media in different manufacturing forms

Your Benefits are Ensured

  • Wear-resistant steel alloys maximize screen life.
  • Design offers full clearance from the top to the bottom of the screen with minimal risk of blinding.
  • Tapered openings reduce pegging.

Application

  • Use where high open area is required
  • Effective against pegging
  • Abrasive materials

Options

Specialty Steels

Heat treated and abrasion resistant specialty steels provide
extra durability.

Crown

Panel can be formed to suit crown on deck.

Rubber Facing

Provides significant abrasion resistance, allowing a longer life.

Ty-Plate screen sections are formulated to provide longer screen life and higher open area than
conventional perforated plate.

For the Perfect Fit

Please Provide:
A – Side Tensioned or End Tensioned
B – Hook Direction (2 Hooks Up / 2 Hooks Down or 1
Hook Up and 1 Hook Down)
C – Width – Measurement from the outside of one
hook to the outside of the other hook
D – Length – Measurement of the length of the hook
E – Hook Type
F – Hole Size and Spacing

The heavy-duty Niagara TY-Plate screen media for reduced pegging

Heavy-duty Ty-Plate panels are engineered with wear-resistant steel alloys for highly abrasive applications. They feature tapered openings, in square, round, hexagonal and slotted configurations, to reduce pegging. The screen media can be custom made with in-line or staggered holes, and blank areas can be incorporated to handle feed and protect rails.

You want to learn more?

Download the Niagara TY Plate Brochure now!

Learn more

More about Haver & Boecker Screen Media +

You want to achieve an optimal screening result? At Haver & Boecker Niagara we manufacture all types of screen media in-house providing our customers with polyurethane, industrial, hybrid, self-cleaning and rubber screen media. The wide range of screen media is specially adapted to your requirements – to optimize your vibrating screens we use the consultative approach, using the most effective type of screen for each sieving phase. We analyze the screening phases and combine and integrate the screening media with the only aim – to increase your efficiency!

YOUR BENEFITS ARE INSURED

Do you know that using the right screen media can optimize your reprocessing process? We, at Haver and Boecker Niagara, offer a wide range of screening media to meet any screening requirement profile. Contact us and get all the benefits you need:

  • Achieve long service life
  • Achieve screen quality
  • Minimize clogging
  • Minimize downtime
  • Reduce noise pollution

After selection and tailored to your needs, the final installation of the new screen media is technically flawless, in perfect quality and with the goal of creating added value for you!

Haver & Boecker Niagara screening media are adaptable to all environments and tasks and designed to offer maximum productivity without compromising quality. By partnering with Haver & Boecker Niagara, you get the widest selection of reliable screening media solutions from a single source.

Your Guide to Optimal Screening +
Haver & Boecker Niagara Screen Media Portfolio +
More about Tyler Engineered Media on a video +

TY Plate Screen Media sounds interesting to you? Try it now!

TY DURA Rubber Screen Media

Ty-Dura rubber screen media offers abrasion resistance in square, round or slotted openings. It is available in both hooked screen sections and modular panels, so there’s never a need to make any changes to a deck set-up. Ty-Dura’s tapered openings reduce pegging.

Features

  • Low wear and available in different shore hardnesses
  • Can be installed like woven wire, no deck conversion and additional hardware required
  • Cast-in wire, firmly connected to the tensioning bars ensures the right tension
  • Tapered openings through special casting process reduce almost completely blinding & pegging
  • Resistant to heavy loads in wet and dry applications
  • Reduce noise pollution
  • Available in both hooked screen sections and in the most modular hold- down systems
  • Square,retangular and round openings available in the widths:
    • Square from 3,2mm to 90mm,
    • Rectangular from 3,2mm x 13mm to 76mm x 152mm
    • Round from 3,2mm bis 90mm

Technically Details

Top SizeCut size range
Up to 18″ depending on the application and tonnage.Square, round and hexagonal openings available.
Square Openings: 0.16″ to 4.64″
Round Openings: 0.06″ to 8″
Hexagonal Openings: 1/4″ to 6″
Slotted Openings: 0.03″ X 1/2″ to 3″ X 4″

TY Dura Screen Media Instalation

Play the video & See the results

TY DURA Rubber Screen Media

Your screen media in different manufacturing forms

Your Benefits are Ensured

  • Unique cable substructure eliminates stretching of rubber and allows for ease of tensioning.
  • Manufactured with standard tensionable hooks, there is no need for a deck conversion from wire cloth
  • Tapered openings offer an anti-pegging effect.

Application

  • Abrasive materials
  • Ideal for high impact areas

Options

Solid Impact Area

Ty-Dura can be manufactured without openings in designated areas to improve longevity in high impact areas.

Center Hold Down

Ty-Dura can be manufactured to allow secure fastening
at the center of the deck in wide vibrating screens.

Steel Backing

For high impact areas.

For the Perfect Fit

Please Provide:
A – Side Tensioned or End Tensioned
B – Hook Direction (2 Hooks Up / 2 Hooks Down or 1
Hook Up and 1 Hook Down)
C – Width – Measurement from the outside of one
hook to the outside of the other hook
D – Length – Measurement of the length of the hook
E – Hook Type
F – Hole Size and Spacing

You want to learn more?

Download the Niagara TY DURA Rubber Screen Media Brochure now!

Haver & Boecker Offers Ty-Dura screen media for harsh materials

Haver & Boecker offers Ty-Dura rubber screen media for large tonnages, large top sizes and abrasive material. It works well with crushed dry aggregates and high tonnage wet applications, such as scrubber or mill discharge. Ty-Dura is exceptionally durabl…

Learn more

More about Haver & Boecker Screen Media +

You want to achieve an optimal screening result? At Haver & Boecker Niagara we manufacture all types of screen media in-house providing our customers with polyurethane, industrial, hybrid, self-cleaning and rubber screen media. The wide range of screen media is specially adapted to your requirements – to optimize your vibrating screens we use the consultative approach, using the most effective type of screen for each sieving phase. We analyze the screening phases and combine and integrate the screening media with the only aim – to increase your efficiency!

YOUR BENEFITS ARE INSURED

Do you know that using the right screen media can optimize your reprocessing process? We, at Haver and Boecker Niagara, offer a wide range of screening media to meet any screening requirement profile. Contact us and get all the benefits you need:

  • Achieve long service life
  • Achieve screen quality
  • Minimize clogging
  • Minimize downtime
  • Reduce noise pollution

After selection and tailored to your needs, the final installation of the new screen media is technically flawless, in perfect quality and with the goal of creating added value for you!

Haver & Boecker Niagara screening media are adaptable to all environments and tasks and designed to offer maximum productivity without compromising quality. By partnering with Haver & Boecker Niagara, you get the widest selection of reliable screening media solutions from a single source.

Your Guide to Optimal Screening +
Haver & Boecker Niagara Screen Media Portfolio +
More about Tyler Engineered Media on a video +

TY DURA Rubber Screen Media sounds interesting to you? Try it now!

TY-DECK POLYURETHANE MODULAR SCREEN MEDIA

Ty-Deck modular panels are poured open cast and permanently harden when cured to maintain the chemical properties required to resist wear.

Features

  • 1 – 2 longer lifetime than injection moulded panels
  • Available in different shore hardnesses
  • Lightweight modular design enables easy installation
  • Resistant to heavy loads in wet and dry applications
  • Reduce noise pollution
  • Available in the most modular hold- down systems
  • Square and retangular openings available in the widths:
    • Square from 2,4mm to 90mm,
    • Rectangular from 0,3mm x 12mm to 19mm x 102mm

Technically Details

Top SizeCut size rangeSlot
up to 12” (305mm) depending on the application and tonnageSquare and slotted openings available.
Smallest 1.2mm
Largest 4” (90mm)
Largest 1-5/8” X 1-3/4” (25mm X 25mm)

The Niagara TY Deck

Easy installation & different hold-down systems

Your Benefits are Ensured

• Lasts 1-1/2 to 2X longer than injection molded polyurethane screen media.

• Lightweight, modular design makes for easy installation and allows individual panels to be replaced as required.

• Available in multiple hold down systems depending on your deck setup.

Hold-Down Systems

• Ty-Deck Snap panels provide snap-in installation
• Ty-Deck Pin panels are available for pin-and-sleeve installation
• Ty-Deck Groove panels provide tongue-and-groove installation
• Ty-Deck Bolt panels offer bolt-down installation

For the Perfect Fit

Please Provide:
A – Side Tensioned or End Tensioned
B – Hook Direction (2 Hooks Up / 2 Hooks Down or 1
Hook Up and 1 Hook Down)
C – Width – Measurement from the outside of one
hook to the outside of the other hook
D – Length – Measurement of the length of the hook
E – Hook Type
F – Hole Size and Spacing

The experts notes

“Many mine operators and producers prefer the wear life of modular screen media, but think that this comes with a high sacrifice in open area. With Pro-Deck, different style screen panels are blended in a way that both wear life and open area are optimized,” said Darcy Bishop, manager of W.S. Tyler’s media division.

You want to learn more?

Download the Niagara TY Deck Brochure now!

For the first time, customers are able to benefit from the flexibility of modular panels in combination with the Pro-Deck approach

“We recommend a Pro-Deck setup for any operator or producer using modular panels. Pro-Deck offers a solution for virtually every situation, regardless of whether the user is experiencing blinding, contamination or excessive wear. Pro-Deck can even improv…

Learn more

More about Haver & Boecker Screen Media +

You want to achieve an optimal screening result? At Haver & Boecker Niagara we manufacture all types of screen media in-house providing our customers with polyurethane, industrial, hybrid, self-cleaning and rubber screen media. The wide range of screen media is specially adapted to your requirements – to optimize your vibrating screens we use the consultative approach, using the most effective type of screen for each sieving phase. We analyze the screening phases and combine and integrate the screening media with the only aim – to increase your efficiency!

YOUR BENEFITS ARE INSURED

Do you know that using the right screen media can optimize your reprocessing process? We, at Haver and Boecker Niagara, offer a wide range of screening media to meet any screening requirement profile. Contact us and get all the benefits you need:

  • Achieve long service life
  • Achieve screen quality
  • Minimize clogging
  • Minimize downtime
  • Reduce noise pollution

After selection and tailored to your needs, the final installation of the new screen media is technically flawless, in perfect quality and with the goal of creating added value for you!

Haver & Boecker Niagara screening media are adaptable to all environments and tasks and designed to offer maximum productivity without compromising quality. By partnering with Haver & Boecker Niagara, you get the widest selection of reliable screening media solutions from a single source.

Your Guide to Optimal Screening +
Haver & Boecker Niagara Screen Media Portfolio +
More about Tyler Engineered Media on a video +

TY Deck Polyurethane Modular Screen Media sounds interesting to you? Try it now!

TY WIRE Hybrid Screen Media

The jump from woven wire cloth to polyurethane can be big — the open area and weight difference can significantly alter the performance of your vibrating screen and affect your product quality. Ty-Wire offers greater open area than polyurethane and actually weighs less than wire cloth.

Features

  • 4 – 7 longer lifetime than woven wire
  • Can be installed like wire mesh, no deck conversion and additional hardware required
  • A specially developed composite material around the wire mesh offers similar properties to PU but with a larger open screen area
  • Improved and safe handling through lightweight construction
  • Tapered openings reduce blinding & pegging
  • Resistant to heavy loads in wet and dry applications
  • Reduce noise pollution
  • Available in side- or- end tensioned hooked sections or modular panels
  • Square and retangular openings available in the widths:
    • Square from 3.2mm to 41mm,
    • Rectangular from 4.75mm x 25mm to6,3mm x 19mm

Technically Details

Top SizeCut size rangeSlotMaterial Temperature Range
Up to 4” (100mm) depending on the application and tonnage.Square and slotted openings available.
• Smallest 1/8” (3mm)
• Largest 1-5/8” (41mm)
Smallest 3/16” X 1” (5mm X 25mm)
Largest ½” X 2” (13mm X 50mm)
Up to 160º F (71º C)

TY Wire: Your screen media in different manufacturing forms

Your Benefits are Ensured

  • Hybrid design blends polyurethane and wire cloth, offering greater open area than traditional modular polyurethane.
  • Tapered openings virtually eliminate pegging.
  • Unique composite material offers 4-6 times longer wear life than woven wire cloth.

Options

Solid Impact Area

Ty-Wire can be manufactured without
openings in designated areas to reduce wear
in high impact areas.

Center Hold Down

To accommodate easy installation in wide vibrating screens, Ty-Wire can be manufactured with a center hold down allowing for secure fastening at the center
of the deck.

Stainless Steel Metal Reinforced Edges

Corrosion concerns are virtually eliminated with stainless steel edging on vulnerable sections.

For the Perfect Fit

Please Provide:
A – Side Tensioned or End Tensioned
B – Hook Direction (2 Hooks Up / 2 Hooks Down or 1
Hook Up and 1 Hook Down)
C – Width – Measurement from the outside of one
hook to the outside of the other hook
D – Length – Measurement of the length of the hook
E – Hook Type
F – Hole Size and Spacing

Opening vs. Open Screen Media

Opening: the size of the hole – 38 mm opening on both screens
Open Area: the number of holes – Ty-Max has 4 holes; Ty-Wire has 9 holes

Increasing the open screen area generally reduces the lifetime and reserve. A combination of these panels on the deck is a good compromise between wear and output!

Polyurethane & Woven Wire Screen Media

Characterized by resilient, low-maintenance qualities, polyurethane is a common screen media choice, but for many applications it can be more than what is required to screen effectively. A lower-cost option – woven wire – is productive, yet can fall short of yielding the longevity required in many applications. Ty-Wire, on the other hand, blends polyurethane composite and woven wire into an affordable, practical option that is also designed to maximize screening efficiency and productivity.

You want to learn more?

Download the Niagara TY Wire Brochure now!

The Niagara Ty-Wire screen media

Alternative to traditional screen media offers benefits of polyurethane with woven wire cloth

COMBINING the durability and longevity of polyurethane composite with the greater open area and cost-effective characteristics of woven wire cloth, Ty-Wire screen media from Haver & Boecker is said to offer a highly efficient alternative to traditional screen media. Featuring a special design that delivers as much as 80% more op….

Learn more

More about Haver & Boecker Screen Media +

You want to achieve an optimal screening result? At Haver & Boecker Niagara we manufacture all types of screen media in-house providing our customers with polyurethane, industrial, hybrid, self-cleaning and rubber screen media. The wide range of screen media is specially adapted to your requirements – to optimize your vibrating screens we use the consultative approach, using the most effective type of screen for each sieving phase. We analyze the screening phases and combine and integrate the screening media with the only aim – to increase your efficiency!

YOUR BENEFITS ARE INSURED

Do you know that using the right screen media can optimize your reprocessing process? We, at Haver and Boecker Niagara, offer a wide range of screening media to meet any screening requirement profile. Contact us and get all the benefits you need:

  • Achieve long service life
  • Achieve screen quality
  • Minimize clogging
  • Minimize downtime
  • Reduce noise pollution

After selection and tailored to your needs, the final installation of the new screen media is technically flawless, in perfect quality and with the goal of creating added value for you!

Haver & Boecker Niagara screening media are adaptable to all environments and tasks and designed to offer maximum productivity without compromising quality. By partnering with Haver & Boecker Niagara, you get the widest selection of reliable screening media solutions from a single source.

Your Guide to Optimal Screening +
Haver & Boecker Niagara Screen Media Portfolio +
More about Tyler Engineered Media on a video +

TY Wire Hybrid Screen Media sounds interesting to you? Try it now!

THE NIAGARA EXCITERS

Niagara exciters combine years of experience in engineering high performance vibrating screens. They are manufactured to properly set the required stroke, frequency and exact static moment for each application, resulting in improved screening performance.

Features & Benefits

  • Powerful engineering for strong performance
  • Designed to ensure greater bearing life through a specific lubricant and optimized sealing system
  • Minimum maintenance requirements, allowing higher rates of availability and increased production.
  • Adjustable static moment through variable inserts configurations enable fine tuning of the amplitude
  • Operational safety is guaranteed through correct sizing of all components
  • Global availability of stock with short delivery times

Prospect

Download your Niagara Exciter Brochure and bring your operation to the new level

Gallery

Explore the Niagara Exciters Universum

Simulationssoftware NIAflow

Simulate Your Plant and Optimize Your Process

NIAflow is a simulation software for all kinds of mineral processing applications. With its intuitive graphical interface it can model and calculate entire plants. NIAflow supports dry and wet crushing, screening and sorting processes .

NIAflow makes it easy to design processes and optimize your profit. The graphical interface allows the creation of your process in a simple and intuitive way. Whether you are dealing with existing plants or new projects, you can test different settings and scenarios right away. Thus saving you time and money to setup your machinery. NIAflow’s user selectable detailing level stores all plant related data in one spot. With its comprehensive print and documenting features you will have all information at your fingertips.

Versions

The software is available in three versions: BASIC, AGGREGATE AND MINING. Depending on the version, NiaFlow supports you with various number of machine objects, that are making your work-day more easier. Choose your version and try them now!

BASIC MINING
Freeware HAVER & BOECKER provides a free version NIAflowVX
Dry mineral processing Belt Conveyer, Vibrating Feeder, Reciprocating Feeder, Apron Feeder, Bucket Elevator, Stationary Grid, Grizzly Feeder, Roller Screen, Jaw Crusher, Cone Crusher, up to 4 Deck Screen and more…VV
Wet mineral processing Washing Drum, Bucket Wheel, Sand Screw, Log Washer, Hydro Cyclone, Pump Sump, Pump, Chamber Filter Press, Belt Filter Press and more…XV
Screen media library HAVER & BOECKER provides up to 8000 different screen media productsXV
Closed circuits When it comes to crushing and grinding applications, a closed material circuit will increase the efficiency of the process plant dramaticallyXV
Grinding Especially in the mining business, grinding of the raw material is the essential process to create a salable product. New: SAG MillXV
Separation Whether density separation by jigs and upstream sorter or all kinds of magnetic separations, this key process is part of every profitable plantXV
Number of objects Each object in NIAflow stands for an individual type of machine or device1987
Download Pricing

FUNCTION & AREAS OF APPLICATION

No matter if you are planning a new process plant or need to optimize your existing plant, NIAflow simulation software supports you in every single phase of your engineering process by providing you with the best tools to simulate different types of projects.

FUNCTIONS

ARIAS OF APPLICATION

  • Simulation of processing plants
  • Design of new processing plants
  • Optimization of existing plants
  • Product precalculation
  • Design of blending processes
  • Tender/quotation generation
  • Graphical visualization of processes
  • Mathematical simulation of processing plants
  • Wet and dry processes
  • Closed material loops
  • Screen classification: mixed deck loading
  • Parameterized, dynamic info fields
  • Boundary value monitoring software

YOUR BENEFITS ARE ENSURED

CASE STUDIES

Primary Crushing Plant +

Three-stage limestone crushing plant, which is constructed in three individual plants. Secondary and tertiary plant with closed crushing circuits.

Sand Washing Plant +

The plant receives a clay contaminated slurry. By means of a bucket wheel, hydro cyclone and a dewatering screen a 0 – 4 mm sand is produced. The process water is recycled and a clay filter cake is stockpiled.

Pelletizing Limestone +

Pelletizing plant for agricultural limestone pellets. The plant takes in limestone filter dust from other processes. Mechanically robust pellets are produced with the help of a mixer, pelletizing plate and fluid bed dryer.

TUTORIALS

Design like an expert: Get powerful insights into the NiaFlow Simulation Software.

PRICING

Choose your pricing option and optimize yopir mineral priocessing flow with NiaFlow!

USER EXPERIENCE

Explore the experience of NiaFlow users all araund the world

The process simulation software “NIAflow” developed by H&B provides a robust process flow design and fast scenario analysis. It gives all tools that you need to develop, characterise and optimise a mineral processing plant in a single software package. The professional reporting and accurate mass balancing are some of the features that can assist in proper selection of equipment(s) that are fit for purpose.

Adel Vatandoost
Senior Geometallurgist at Fortescue Metals Group

With just a few clicks, the process design is created and the modeling of the material flows can begin. Regardless of whether you are designing systems or optimizing existing systems, you do not forget anything and material circuits can be determined reliably. It is a great advantage to save your own machine parameter groups and upload them into the current flow sheet. I like the fact that regarding the calculation of screening results, the unavoidable misplaced material is determined on the basis of the selected screen media and thus real mass flows are taken into account in the process design.

Jürgen Krellmann
Process Engineer HAZEMAG & EPR GmbH

Want to learn more? Contact us now!

TY MAX Polyurethane Screen Media

Ty-Max hooked screen media offers the wear life of a polyurethane panel in a hooked section, so no deck conversion is required. Ty-Max sections are manufactured using a specially formulated polyurethane developed for optimum wear resistance.

Features

  • 7 – 9 longer lifetime than woven wire
  • Can be installed like wire mesh, no deck conversion
  • and additional hardware required
  • Excellent wear resistance and impact elasticity
  • Resistant to heavy loads in wet and dry applications
  • Tapered openings reduce blinding & pegging
  • Reduce noise pollution
  • Available in side- or end- tensioned hooks
  • Square and slotted openings available
  • Available opening widths: Square from 1.2 mm to 100 mm, Rectangular from 0.12 mm x 13 mm to 13mm x 57mm

Technically Details

Top SizeCut size rangeSlotMaterial Temperature Range
Up to 12″ (304.80 mm) depending on the application, tonnage, particle size, type, drop height, rail spacing and feed method.Square and slotted openings available.
• Smallest – 3/32″ (2.38 mm)
• Largest – 4″ (101.60 mm)
Smallest: 0.50 x 12.00mm
Largest: 3/8 x 1″ (9.53 x 25.40mm
Highest – 149º F (65º C) continuously
176º F (80º C) intermittent

TY Max: Your screen media in different manufacturing forms

Your Benefits are Ensured

  • Tapered openings virtually eliminate pegging.
  • Standard tensionable hooks eliminate the need for laborious deck conversions.
  • Polyurethane composition extends wear life and handles direct feed better than wire cloth, reducing change-outs and maximizing productivity.

Options

Solid Impact Area

Ty-Max can be manufactured without openings in designated areas to reduce wear from high impact.

Center Hold Down

To allow secure fastening at the center of the deck, Ty-Max can be manufactured with a center hold down to secure the section on wide vibrating screens.

Flex Membrane

Specially formulated flex membrane allows for more screening action and reduced issues with blinding.

For the Perfect Fit

Please Provide:
A – Side Tensioned or End Tensioned
B – Hook Direction (2 Hooks Up / 2 Hooks Down or 1
Hook Up and 1 Hook Down)
C – Width – Measurement from the outside of one
hook to the outside of the other hook
D – Length – Measurement of the length of the hook
E – Hook Type
F – Hole Size and Spacing

Opening vs. Open Screen Media

Opening: the size of the hole – 38 mm opening on both screens
Open Area: the number of holes – Ty-Max has 4 holes; Ty-Wire has 9 holes

Increasing the open screen area generally reduces the lifetime and reserve. A combination of these panels on the deck is a good compromise between wear and output!

Blending Screen Media

Blending screen media on a single deck helps increase production and extend periods between screen
change-outs. Here we’ve blended two panels of Ty-Max polyurethane on the feed end, with Ty-Wire
hybrid screen media on the remaining sections to maximize wear life and open area.

You want to learn more?

Download the Niagara TY Max Brochure now!

The Niagara Ty-Max hooked for a cambered deck

Ty-Max is poured using open cast technology and permanently hardens when cured to maintain its chemical properties, so it resists wear and tear. The polyurethane also wears exponentially longer than wire cloth and handles direct feed better, maximiz…

Learn more

More about Haver & Boecker Screen Media +

You want to achieve an optimal screening result? At Haver & Boecker Niagara we manufacture all types of screen media in-house providing our customers with polyurethane, industrial, hybrid, self-cleaning and rubber screen media. The wide range of screen media is specially adapted to your requirements – to optimize your vibrating screens we use the consultative approach, using the most effective type of screen for each sieving phase. We analyze the screening phases and combine and integrate the screening media with the only aim – to increase your efficiency!

YOUR BENEFITS ARE INSURED

Do you know that using the right screen media can optimize your reprocessing process? We, at Haver and Boecker Niagara, offer a wide range of screening media to meet any screening requirement profile. Contact us and get all the benefits you need:

  • Achieve long service life
  • Achieve screen quality
  • Minimize clogging
  • Minimize downtime
  • Reduce noise pollution

After selection and tailored to your needs, the final installation of the new screen media is technically flawless, in perfect quality and with the goal of creating added value for you!

Haver & Boecker Niagara screening media are adaptable to all environments and tasks and designed to offer maximum productivity without compromising quality. By partnering with Haver & Boecker Niagara, you get the widest selection of reliable screening media solutions from a single source.

Your Guide to Optimal Screening +
Haver & Boecker Niagara Screen Media Portfolio +
More about Tyler Engineered Media on a video +

TY Max Polyurethane Screen Media sounds interesting to you? Try it now!

Refurbishment Program

Make the old new again – save money

Just because a vibrating screen is showing some wear after years of use doesn’t mean it’s necessarily time for a brand-new piece of equipment. We offer refurbishment services on many of our vibrating screens that includes much more than a fresh coat of paint. Request your refurbishment program now!

What is included?

  • Machines can be rebuilt onsite, or at a Haver Service facility, depending on their condition.
  • All critical parts are examined to determine if they can be reused, and are documented in a PROcheck Service Report.
  • Pulse vibration analysis is used both prior to the refurbishment for complete machine analysis, as well as after the refurbishment to ensure your machine is running to factory specifications.

OUR PROCESS

4 Simple Steps for Vibrating Screen Efficiency

Our refurbishment program consists of 4 simple steps to help you update outdated and inefficient screening equipment with all the bells and whistles of new technology, at a fraction of the cost of buying new. Upgrade your ols vibrating screen, at nearly half the cost of purchasing a new machine – here’s how it works:.

1. Inspection

First, determine whether to rebuild or replace your screen’s components. A screening specialist will visit your facility and inspect all critical components — giving a recommendation of parts that can be rebuilt or replaced.

2. Upgrade

Following the inspection, work with your manufacturer to install re-engineered parts. Incorporating newer components improves screening performance without the expense of buying new.

4. Testing

Let certified technicians test your refurbished vibrating screen using vibration analysis technology. This ensures all components work like new and that the equipment runs at OEM standards.

5. Engineered Screening Studies

Welcome a technician to visit your facility to evaluate your entire screening process — from start to finish. A complete screening consultation results in a smoother, more efficient — and typically, more profitable — operation.

Rebuild, Refurbish or Buy New?

The Niagara refurbishment program saves you as much as 40% over buying new, all while having the assurance that your refurbished machines will run at peak performance

Ready to update your mineral processing equipment rather than buy new?

Pulse Condition Monitoring

PULSE CONDITION MONITORING

As a leader in vibrating screen technology, Haver & Boecker Niagara developed Pulse Condition Monitoring specifically for monitoring the health of vibrating screens, using modern algorithms to provide accurate measurements and forecasts complemented by information that is easy to understand. Try our Pulse Condition Monitoring now!

WHAT?

Pulse Condition Monitoring (Pulse CM) is the next level in the Pulse portfolio, accompanying Pulse Vibration Analysis.

Similar to Pulse Vibration Analysis, the Pulse CM system analyzes data to help users get the most of their equipment. Unlike Pulse Vibration Analysis, Pulse CM uses predictive data and artificial intelligence to assist with maintenance and production planning, helping to prevent unwanted downtime or even catastrophic failures.

HARDWARE INFO

Wireless body sensors applied for
monitoring:

  • Global acceleration
  • Acceleration on axis X, Y and Z
  • Global amplitude
  • Displacement on axis X, Y and Z
  • Frequency
  • Motion orbit
  • Phase angle

Wireless bearing sensors applied for
monitoring:

  • Temperature
  • Power bands
  • Peak-to-peak acceleration
  • RMS acceleration on axis X, Y and Z
  • RMS velocity on axis X, Y and Z
  • Crest factor
  • Vibration spectrum

The body sensors acquire information each 5 minutes, while the bearing sensors acquire them every minute. After each 12 hours, vibration spectrum information is also available for the bearings. The sensors are especially suitable to both the environment and the equipment, with wireless connections and IP69K degree of protection.

The sensores battery is long lasting, approximately 3 years considering the acquisition intervals mentioned previously. To collect all measured data from the structural and drive components, Pulse CM is equipped with a receptor, that can connect with up to 20 sensors within a radius of up to 75 m. Using a
cellular signal or Wi-Fi from the plant, it will send all data to the Haver & Boecker Niagara Cloud. Part of the collected information will also be made available locally for communication with supervisory software via cable through Profib-us protocol

HOW IT WORKS?

The system captures real time information on monitored equipment and provides alerts via e-mail when it detects the first sign of potential problems. By constantly monitoring the accelerations of the vibration screen, Pulse CM provides a forecast of the equipment’s dynamic condition in future times of 48 hours, 5 days and 4 weeks. The system detects anomalies that will point an operation’s maintenance team to specific areas of the equipment that may require attention. With consistent use, Pulse CM will accurately point out and predict critical issues and advise when to schedule maintenance, along with what to focus on during that planned downtime.

To collect all data from the body and drive components, Pulse CM is equipped with a gateway that can connect with up to 20 wireless sensors, within a radius of up to 246 feet (75 meters). Using a cellular signal or Wi-Fi from the plant, it will send all data to the Haver & Boecker Niagara cloud, available through the company’s web app. The sensor configurations are customizable and placed on both the body and bearings of the vibrating screen.

Haver & Boecker Niagara’s accompanying app displays all the information in an easy-to-use portal, providing users a full overview of equipment in real time. They can access detailed information specific to each of the body and bearing sensors in order to identify the equipment’s operating condition and health of each component.

WHY?

PULSE CM WILL HELP YOU PREDICT COMPONENTS & DRIVE STRUCTURAL FAILURE

Lothar Gillenkirch, Head of Service Department, Germany

YOUR SERVICE PLAN

Never was it so easy to increase your production – Order your Niagra CM Pulse Service Plan Now!

YOUR BENEFITS ARE ENSURED

No matter what your industry is, Pulse Condition Monitoring will bring the best analysis performance of your equipment:

  • advanced algorithms
  • accurate measurements & forecasts
  • easy-to-understand information

Let us show you what Pulce Condition Monitoring can do for your business!

Want to know more about the new Niagara Pulse Condition Monitoring?

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