Haver Engineering GmbH
conduct screening and pelletizing trials under plant-like conditions in our new-age R&D center
Conduct your material tests now
HAVER ENGINEERING GMBH
FInd out more about Haver Engineering GmbH
ABOUT US
HAVER ENGINEERING (HEM) is an innovative engineering company for mineral processing. As a competent partner we develop and implement forward-looking solutions in cooperation with our customers. HEM conducts research and development services in the fields of agglomeration/pelletizing and washing technology for minerals, building materials, fertilizer and recycling materials. Our main expertise consists in developing process engineering solutions and machinery and in providing customer-orientated support services.
Haver Engineering Exelence in material testing
Find more about our services
Are you looking for revolutionary ideas to optimize your processing operation or do you intend a completely new project? The Haver Engineering GmbH team is on standby with know-how and a passion for innovation. We develop fundamental process engineering solutions for the processing of mineral raw and residual materials. We are able to offer our customers forward-looking complete solutions – from the research and development work in our laboratory to the engineering and manufacturing of individual machines and complex plants.
Our services
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Determination of the screening capacity of bulk materials for machine design and selection of screening media
Performance of particle analyses for the verification of screening sequences and feed analyses
Determination of the moisture content of delivered materials
Determination of the bulk density, angle of repose & slip angle
Testing of new machine designs for components and complete machines for lifetime estimation; detailed report and recommendations
HAVER & BOECKER NIAGARA
MINERAL PROCESSING TECHNOLOGY FOR YOUR PERFECT FLOW
NIAGARA Primary Crushing Plants & Systems
The Niagara Turnkey Plants improve the screening performance of customers all around the world
We offer rugged primary crushing plants in a wide variety of configurations for pre-crushing, secondary and tertiary crushing. Our wide range of services gives you the best solution for any industrial project. Whether that means helping you increase efficiency, minimize costs, improve safety or reduce environmental and economic risks, our job is to provide the first-class service and technology to help you get the job done.
Primary Crushing Plants
The scalper is one of the main components of each primary crushing plant. With the scalper your plant will be more efficient, low-wear and more productive. HAVER NIAGARA® eccentric screening machines are perfect for scalping because of their heavy-duty design and smooth running. We combined our experience since 1930 with the supplementary components of our suppliers and realize complex plant projects according to our customers needs.
PLANT CONFIGURATION Basic
The classic pre-crushing plant serves to relieve the primary crusher by using a HAVER NIAGARA eccentric screening machine. If needed an additional screen deck allows the screening off of stony earth. If the screening material is unsuitable
for further processing, it can then be directly screened away. If the natural material deposit or the application possibilities should improve, then the material can be fed to production.
PLANT CONFIGURATION MASTER
To get the most out of your natural mineral deposit, HAVER & BOECKER NIAGARA developed the MASTER system. It allows you to derive the greatest possible flexibility and profitability for your primary crushing stages, especially with non-homogeneous natural deposits.
Primary Crushing with a view to the future
The world’s consumption of raw materials is set to nearly double by 2060. As the global economy expands and living standards rise, the pressure on the environment will double from what we are seeing today. In this light, the sustainable handling of raw materials is our highest priority. We are developing primary crushing plants that are reaching more outcome by using less material. Our advanced technology is engineered to handle the most difficult applications in the aggregates industry. We understand the importance of machine reliability and design each piece of equipment to thrive in extreme conditions.
From Engineering
To Construction
Your trusted partner
Your benefits
are ensured
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Haver & Boecker Niagara provides crushing plant systems with a variety of components, including impact, jaw, cone or roller crushers, Haver screens or rolling screens, push feeders, apron conveyors and Haver vibrating feeder
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Integrated concepts with focus on production and profitability in all operating phases, all based on customer needs, tests, analyses and experience
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Features rugged steel construction and a robust design incorporating a durable, optimum flow, low wear and maintenance friendly chute system and integrated custom conveyor technology
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In addition to coordinating the physical plant, Haver & Boecker Niagara offers structural building engineering at the start, including verifiable statics calculation.
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We feature transportation management, supervision or the complete package: from assembly and electrical installation to plant start-up and optimization.
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We will work with any crusher and peripheral component manufacturers and offer you advanced plant control systems and data management
Customized Primary Crushing Solutions
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SCREENING
To define the most suitable equipment for each application, Haver & Boecker Niagara makes a detailed analysis of the process needs, such as material characteristics and installation layout. Haver & Boecker Niagara vibrating screens are divided into the following classes: XL-CLASS, N-CLASS, F-CLASS, T-CLASS, L-CLASS.
F-Class
The revolutionary Niagara F-Class vibrating screen features new technology that offers simplified maintenance combined with maximum performance and longevity. The new design retains the technical benefits the original F-Class is known for, such as improving performance in material stratification and reducing blinding and pegging.
N-Class
The Niagara N-Class vibrating screen is designed to improve efficiency and reliability in heavy-duty applications. It is built with an advanced four-bearing design that minimizes structural vibration and maintains constant g-force and can optimize crushing plants and screening operations through its ability to screen up to 5,000 tonnes per hour.
L-Class
The Niagara L-Class vibrating screen is a versatile and easy to maintain linear machine, with no timing belts or gears that need replacing. The system has proven its worth wherever smooth screening with the highest degree of separation is to be achieved. The machine is a functional, robust and economical solution for dry and wet screening.
XL-Class
Haver & Boecker Niagara offers the Niagara XL-Class vibrating screen, which combines advanced exciter drive technology with a wide body to offer producers high-capacity screening action at up to 15,000 tons per hour. The XL-Class is the largest exciter-driven machine in the industry that is processing dry and wet raw materials.
Pelletizing
Pelletizing disc scarabaeus
Are you processing iron ore fertilizer or filter dust? Then our signature Niagara Scarabaeus pelletizing disc is a must-have element in your plant. The Scarabaeus features a unique design that optimizes speed and movement to produce high-quality pellet materials with a particle distribution of 10-12.5 mm, at up to 150 tph. The Scarabaeus technology effortlessly pelletizes fine materials to improve their storage and transportation properties, while increasing their market value and reducing CO2 emmissions.
Your Benefits are ensured
- Improved Product quality
- Increased product output
- Reduced CO2 emmissions
The Process
The process chamber of a pelletizing disc forms a horizontally inclined, rotating, flatcylindrical vessel. The fine concentrates are agglomerated with use of sprayed water into green balls with 9 to 16 mm.
These balls roll
These balls roll off a discharge chute and onto a belt conveyor that leads to a roller screen. The roller screen classifies the pellets into oversize, undersize and correct-sized grains.
Live Material Analyse
The pelletizing discs THE SCARABAEUS® 7500 pelletizing discs are equiped with advanced camara systems that provide you with live time analyse of your material.
Technically Features
- Automatic adjustment of the sidewall height
- Stepless rotary speed adjustment during operation
- Automatic inclination adjustment during operation
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To download your Pelletizing Info Kit, click on the title in the right hand side
Niagara Mobile plants
Ideal solution for challenging screening applications requiring consistent performance, load independence and minimal vibration transmission into the chassis
A circular motion inclined vibrating screen uses gravity to help move material down the screen deck, reducing pegging as well as energy and horsepower requirements. There are differences in the rate of material travel between an inclined and horizontal machine. At 45 to 50 feet per minute (and at a specific tonnage) a horizontal screen will experience diminished capacity due to a greater bed depth. Alternatively, on a 20-degree incline, and at 70 to 75 feet per minute travel rate, an inclined screen will deliver up to 25% more capacity than a linear-stroke horizontal machine.
Our Industries
Download your information by clicking on the buttons and on the titles below
NIAGARA SERVICE
Wide range of service products
To successfully meet all our customers’ needs and increase the efficiency of their processing technology, we have developed the Niagara service portfolio, in which we offer a wide range of products – from screening media to lubricants. With the purchase of a NIAGARA machine, our customers have chosen the highest quality, complemented by first-class service. We’ve been sharing our experience and passion for mineral processing technology with customers for more than 140 years. Together our customers, our team develops individual solutions that meet the requirements. The service team of HAVER NIAGARA is always up-to-date, rapid, flexible and reliable.
Niagara Screen Media
In-house manufactured screen media designed to improve your screening performance
To download your Screen Media Info Kit, click on the title in the right hand side
We manufacture all types of screening media, providing our customers with polyurethane, metallic, hybrid, self-cleaning, rubber screens, among others. To optimize your vibrating screens we use the consultative approach, using the most effective type of screen for each sieving phase.
Pulse Condition Monitoring
Easily keep an eye on the status of your processing equipment anytime, anywhere
As a leader in vibrating screen technology, Haver & Boecker Niagara developed Pulse Condition Monitoring specifically for monitoring the health of vibrating screens, using modern algorithms to provide accurate measurements and forecasts complemented by information that is easy to understand.
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Spherical Roller Bearings
Understanding the special requirements of vibrating screen technology, we developed spherical roller bearings to absorb the high loads, speed, acceleration and centrifugal forces better than ordinary roller bearings.
Developed according to your needs
Consumables
Niagara Exciters
The Niagara Exciters properly set the required stroke, frequency and exact static moment for each application, resulting in improved screening performance.
NIAflow is a simulation software for all kinds of mineral processing applications and phases. With its intuitive graphical interface it can model and calculate entire plants and processes.